Choosing the right consumables (ink, make-up/solvent, filters, and cartridges) is one of the most critical factors for stable and cost-effective operation of industrial jet printers. Using inappropriate consumables not only reduces print quality but also significantly increases maintenance and repair costs. This guide explains step by step how to select suitable consumables for your device and avoid common issues.
Why choosing the right consumables matters
Low-quality consumables can cause:
- Frequent clogging of printheads and nozzles
- Uneven or streaky printing
- Increased wear on pumps and internal components
- Unexpected production line stoppages and high repair costs
Conversely, using standard and compatible consumables extends printhead life, reduces production interruptions, and provides long-term cost savings.
How to choose the right ink
- Match the ink to your printer type (CIJ or TIJ)
- CIJ inks are designed for continuous jet printing and industrial durability.
- TIJ inks are usually for high-resolution printing and detailed packaging.
- Consider the printing surface
- The target surface (plastic, glass, metal, cardboard) determines the ink formula.
- Some surfaces require high-adhesion, fast-drying inks; paper or cardboard may need water-based inks.
- Test durability and performance
- Before bulk purchase, test ink samples on your production line for barcode readability, resistance to moisture and abrasion, and impact on the printhead.
Make-up/solvent and its importance
The correct solvent maintains ink viscosity and prevents sedimentation. Using incompatible solvents can clog nozzles and strain the pump. Always use the solvent recommended by the ink or printer manufacturer.
Filters and periodic service kits
Regular filter replacement prevents debris from entering the printhead. Periodic service kits (filters, O-rings, small hoses) should be replaced according to your production schedule to avoid major repair costs.
Practical tips to reduce costs and extend printer life
- Use original or certified consumables.
- Maintain a scheduled service and filter replacement plan.
- Store ink and solvent under appropriate temperature and light conditions.
- For bulk purchases, order samples first and test on your line.
- Keep a usage log (liters per month, observed issues) to guide future selections.
How Resam Jet helps you
Resam Jet provides a full range of original, tested consumables for popular brands (Domino, Hitachi, Videojet, etc.). Our experts offer guidance before final orders based on your printer model and operational conditions, and sample inks can be sent for testing if needed.
